Aerosud Bulge Press Automation

Aerosud

Aerosud Bulge Press Automation

Aerosud required a newly built bulge press—used to manufacture aerospace components for Boeing—to be fully automated. The solution needed to improve operational efficiency while ensuring a high level of safety and ease of use, allowing operators to load parts from both sides of the press with confidence.

Customer Requirements

  • Automate a newly built bulge press for aerospace production
  • Intuitive and user-friendly operation
  • Safe, dual-side loading for operators, meeting stringent safety standards

Project Scope

  • Design of an integrated control system to manage all pneumatic, hydraulic, and press functions
  • Supply of all required automation hardware
  • Design and build of custom control panels
  • Installation of all automation equipment
  • PLC programming, testing, and full commissioning of the system

Technologies and Components Installed

  • The rebuild incorporated high-quality, industrial-grade components to ensure long-term performance and maintainability:
  • HMI: Siemens
  • PLC: Siemens
  • Remote I/O: Balluff
  • Safety Systems: SICK Automation
  • Pneumatic Valves & Cylinders: Festo
  • Control Panels: I Am Automation
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Project Outcome

The project was delivered successfully, resulting in a fully automated, safe, and efficient bulge press ready for production. Aerosud received a reliable solution that meets aerospace manufacturing standards, with a satisfied customer and a system built for long-term performance.

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